High-Efficiency Wind Tower Welding Solution

Client: Inner Mongolia Longma Wind Power Equipment Co., Ltd.

Challenge: Traditional welding methods were inefficient for mass-producing wind turbine towers (60-100mm thickness), causing production bottlenecks.

IKING Solution:

Deployed IK-ESW5000 Electroslag Welding System for single-pass full-penetration welding, increasing deposition efficiency by 50%.

Integrated Smart Flux Recovery System, achieving 95% flux reuse and annual cost savings exceeding 300 thousands US dollars.

Results:

✔ 40% faster welding cycles, enabling annual production of 800+ tower sections.

✔ 99.3% UT inspection pass rate, surpassing industry standards.

"IKING’s automation helped us dominate the wind power rush." — Production Director, Longma Wind Power